TECHNOFOUR

Flawmark-EX

Flawmark-EX

Flawmark-EX

Flawmark-GX is an Industry-4.0 ready system for inspection of tubes, wires, bars etc

Advanced eddy current systems for online, offline, inline or spool-to-spool inspection with encircling or segment coils.

Overview

Flawmark-EX is an advanced seventh generation system that keeps you connected no matter where you might be in the world. You can connect to it from intranet or internet and view test signals and results in real time. It can even send you E-mails at your scheduled times with all test data, statistics and error conditions. An SPC display is available for online systems that shows the history of your mill up to the past 24 hours, with eddy current signals. The system also supports remote diagnostics over TCP/IP.

Applications

  • Flawmark-EX can detect cracks, pin-holes, open welds, voids, inclusions, concentrated porosity, weld defects, slivers, opened up skin laminations, deep pittings as well as mechanical damage in metal tubes, bars and wires.
  • Ferromagnetic, non-ferromagnetic as well as austenitic materials can be inspected by the system in Online, Offline, Inline and Spool-to-spool configurations.

Features

  • Differential as well as Absolute channels
  • Encircling as well as Segment Test Heads
  • Multifrequency and multichannel options
  • Four Evaluation Modes
  • Three thresholds for differential channels
  • Automatic Setup
  • Online, Offline, Inline and Spool-to-spool schemes
  • Windows Professional operating system
  • Online manual and context sensitive help
  • Extensive Data logging and reporting
  • TCP/IP servers over Ethernet
  • Optional grade-sorter channel for offline systems
  • The inspection can be carried out as per API, ASTM, DIN, BS, ETTC, JIS, IS or other standards.

Technical Data

Frequency Range   1 KHz to 1000 KHz
Test Channels         1 Differential + 1 Absolute
Differential Gain      0 dB to 88 dB in steps of 0.1 dB
Absolute Gain          0 dB to 88 dB in steps of 0.1 dB
Phase                        0 deg to 359 deg in steps of 1 deg
Filters                        Independently adjustable High Pass and Low Pass. Can Auto-track in online configurations.
Thresholds               Upper, Lower, Third, Sector, Multiple sector
Evaluation Modes    Phase Sensitive (differential channels)
                                   Amplitude (all channels)
                                   Sector (differential channels)
                                   Advanced Sector (Multiple adjustable sectors)
Balance                     Differential Channel: Automatic
                                   Absolute Channel:     Smart auto-balance
Data Storage             Hard Disk, USB flash drive
Setup                         Manual, Visual and Automatic
Tube Diameters        1 mm to 219 mm for encircling test heads
                                   25 mm to 520 mm for segment test heads

 

Features

  • Differential as well as Absolute channels
  • Encircling as well as Segment Test Heads
  • Multifrequency and multichannel options
  • Four Evaluation Modes
  • Three thresholds for differential channels
  • Automatic Setup
  • Online, Offline, Inline and Spool-to-spool schemes
  • Windows Professional operating system
  • Online manual and context sensitive help
  • Extensive Data logging and reporting
  • TCP/IP servers over Ethernet
  • Optional grade-sorter channel for offline systems
  • The inspection can be carried out as per API, ASTM, DIN, BS, ETTC, JIS, IS or other standards.

Technical Data

Frequency Range: 1 KHz to 1000 KHz
Test Channels: 1 Differential + 1 Absolute
Differential Gain: 0 dB to 88 dB in steps of 0.1 dB
Absolute Gain: 0 dB to 88 dB in steps of 0.1 dB
Phase: 0 deg to 359 deg in steps of 1 deg
Filters: Independently adjustable High Pass and Low Pass. Can Auto-track in online configurations.
Thresholds: Upper, Lower, Third, Sector, Multiple sector
Evaluation Modes:  Phase Sensitive (differential channels) Ι Amplitude (all channels) Ι Sector (differential channels) Ι Advanced Sector (Multiple adjustable sectors)
Balance: Differential Channel: Automatic Ι Absolute Channel: Smart auto-balance
Data Storage: Hard Disk, USB flash drive
Setup: Manual, Visual and Automatic
Tube Diameters: 1 mm to 219 mm for encircling test heads Ι 25 mm to 520 mm for segment test heads